Role - Automotive HIL Software Engineer
Work Location - Dearborn Michigan
Required Experience - 3+ Yrs. of Experience
Required Degree: BS or MS Electrical Engineering or Computer Engineering
Job Requirements:
The Hardware in the Loop (HiL) Engineer supports the product development and system integration processes by developing test procedures for automated execution, implementing tests using Hardware in the Loop equipment, documenting and reviewing execution reports, reporting incidents, and tracking software updates to fix issues. The HiL Engineer develops expertise in software test design and has advanced knowledge in vehicle functional partitioning, electrical and communication architectures, Ford's embedded software processes, and the Global Product Development System. This role requires close collaboration with feature owners, engineering, and suppliers to develop a strong understanding of the vehicle functions and implement appropriate test design strategies for early identification of defects and to provide evidence of defect elimination.
Responsibilities
• Develop chassis (brakes, steering, suspension) control algorithms for advanced chassis systems to deliver vehicle attributes, including control architecture selection, algorithm simulation, implementation, and verification and validation via leveraging a combination of model-in-the-loop (MIL), software-in-the-loop (SIL), hardware-in-the-loop (HIL) and vehicle test environment.
• Leverage, subsystem- and component-level CAE models to analyze dynamic systems and complex system interactions, and to support concept analysis and verification, parameter optimization, and controls/design verification and validation.
• Define and review physical system testing and characterization to validate CAE models and guide vehicle and control system design.
• Control algorithm implementation on embedded controllers.
• Support the quality process workstreams (P-diagrams, FMEAs, requirements development, functional safety - ISO26262).
• Create and maintain comprehensive documentation to support global engineering and quality processes, and to facilitate technology transfer: system models, use cases, requirements, design validation tests and methods
• Leverage connected vehicle technologies (wireless communication, location and route data, cloud-compute resources, AI/ML techniques, etc.) to improve customer experience with enhanced controls and prognostics
Qualifications Required:
• Bachelor’s Degree in electrical engineering, mechanical engineering, aerospace engineering or a related field with emphasis on control systems
· Experience with data analysis, scripting and modeling & simulation of dynamic systems using Python, Matlab, Simulink or Stateflow
· Experience with standard systems engineering tools including boundary diagrams, fault tree analyses, FMEAs, P-diagrams, etc.
· Knowledge of ISO26262 Automotive Functional Safety standard
· Familiarity with AUTOSAR standards and tools for automotive software development
· Problem-solving skills with a passion for new technology development
· Demonstrated effective communication, documentation, and interpersonal skills in a team environment
· Demonstrated ability to manage and balance multiple tasks and timelines
· Proven ability to work well with others as part of a diverse global team
· 3+ years experience in dynamic systems and embedded real-time controls development for automotive or similarly complex electromechanical systems, including C or C++
· Subject matter expertise in chassis (brakes, steering, suspension) system hardware and control
· Understanding of automotive powertrain systems and controls (including hybrids), with fundamental knowledge of dynamics, hydraulics, electric machines, batteries and mechatronics
Qualifications Preferred
· Master’s Degree in mechanical, aerospace, electrical, systems engineering or similar field
· Familiarity with industry standard systems engineering tools including SysML, MagicDraw
· Familiarity with ISO26262 engineering tools including Hazard Analysis, Functional Safety Concept, Safety Requirements Specification, Functional Safety Requirements, Technical Safety Requirements
· Hands-on experience with distributed system prototyping, troubleshooting, and commissioning
· Experience using Matlab/Simulink for embedded controls development
· Experience with standard version control and collaboration systems (ClearCase, AccuRev, GitHub)
· Experience applying CAE (MIL/SIL/HIL, virtual system/plant models, regression testing) concepts and CI (Jenkins, GitHub, Gradle) tools in robust system controls development
· Knowledge of CAN/LIN/Ethernet communication protocols and development tools for automotive applications
· Familiarity with Ford development processes GTDS and GPDS
· Familiarity with Ford systems engineering systems and tools including VSEM, FEDE, Stages, FRD, HLF
· 3+ years of experience in distributed systems engineering including requirements management, function decomposition and allocation, failure mode avoidance, robustness analysis, and system validation and verification
· Experience with longitudinal controls for xEV systems (series hybrid, parallel hybrid, mild hybrid, battery electric, fuel cell)
Keywords: Automotive, HIL
What we offer
- The chance to work with impact. Here, you’re empowered to bring your biggest thinking to help our company and clients improve everyday life.
- Ownership over your career. Stay at the top of your game through our award-winning learning and development ecosystem. And when your ambitions change or we offer new opportunities, we help you pivot by providing reskilling, on-the-job learning and guidance to find new roles that might be a better fit.
- The opportunity to thrive on a high caliber team with heart. We celebrate each other’s experiences and perspectives and promote a sense of belonging through our affinity groups and diversity and inclusion initiatives.
- A comprehensive total rewards package, including a competitive salary and pension plan with matching contributions.
- Flexible health and financial benefits to support you and your eligible dependents—from day one.
- True work-life balance. Be at your best through paid time off, flexible work arrangements, volunteering opportunities, social events, and so much more.
About us
Cognizant is one of the world's leading professional services companies, transforming clients' business, operating, and technology models for the digital era. Our unique industry-based, consultative approach helps clients envision, build, and run more innovative and efficient businesses. Headquartered in the U.S., Cognizant (a member of the NASDAQ-100 and one of Forbes World’s Best Employers 2024) is consistently listed among the most admired companies in the world. Learn how Cognizant helps clients lead with digital at www.cognizant.com.
Other employment-related information
Cognizant is an equal opportunity employer. Your application and candidacy will not be considered based on race, color, sex, religion, creed, sexual orientation, gender identity, national origin, disability, genetic information, pregnancy, veteran status or any other characteristic protected by federal, provincial or local laws.
If you have a disability that requires reasonable accommodation to search for a job opening or submit an application, please email [email protected] with your request and contact information.
While our system allows applications in all languages, job required language(s) and proficiency level(s) vary. However, basic English proficiency is required for Company-wide communications purposes. Further, for roles located in Quebec, professional English proficiency is required to communicate with our global clients.